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 MOTOROLA
SEMICONDUCTOR TECHNICAL DATA
Order this document by BUL44/D
Designer'sTM Data Sheet
SWITCHMODETM
NPN Bipolar Power Transistor For Switching Power Supply Applications
The BUL44/BUL44F have an applications specific state-of-the-art die designed for use in 220 V line operated Switchmode Power supplies and electronic light ballasts. These high voltage/high speed transistors offer the following: * Improved Efficiency Due to Low Base Drive Requirements: -- High and Flat DC Current Gain hFE -- Fast Switching -- No Coil Required in Base Circuit for Turn-Off (No Current Tail) * Full Characterization at 125C * Tight Parametric Distributions are Consistent Lot-to-Lot * Two Package Choices: Standard TO-220 or Isolated TO-220 * BUL44F, Case 221D, is UL Recognized to 3500 VRMS: File #E69369 MAXIMUM RATINGS
Rating Collector-Emitter Sustaining Voltage Collector-Emitter Breakdown Voltage Emitter-Base Voltage Collector Current -- Continuous -- Peak(1) Base Current -- Continuous -- Peak(1) RMS Isolated Voltage(2) (for 1 sec, R.H. < 30%, TC = 25C) Total Device Dissipation Derate above 25C Operating and Storage Temperature Test No. 1 Per Fig. 22a Test No. 2 Per Fig. 22b Test No. 3 Per Fig. 22c (TC = 25C) Symbol VCEO VCES VEBO IC ICM IB IBM VISOL -- -- -- 50 0.4 BUL44 400 700 9.0 2.0 5.0 1.0 2.0 4500 3500 1500 25 0.2 BUL44F Unit Vdc Vdc Vdc Adc Adc Volts
BUL44 * BUL44F*
*Motorola Preferred Device
POWER TRANSISTOR 2.0 AMPERES 700 VOLTS 40 and 100 WATTS
BUL44 CASE 221A-06 TO-220AB
PD TJ, Tstg
Watts W/C C
- 65 to 150
THERMAL CHARACTERISTICS
Rating Thermal Resistance -- Junction to Case -- Junction to Ambient Maximum Lead Temperature for Soldering Purposes: 1/8 from Case for 5 Seconds Symbol RJC RJA TL BUL44 2.5 62.5 260 BUL44F 5.0 62.5 Unit C/W C BUL44F CASE 221D-02 ISOLATED TO-220 TYPE UL RECOGNIZED
ELECTRICAL CHARACTERISTICS (TC = 25C unless otherwise noted)
Characteristic OFF CHARACTERISTICS Collector-Emitter Sustaining Voltage (IC = 100 mA, L = 25 mH) Collector Cutoff Current (VCE = Rated VCEO, IB = 0) Collector Cutoff Current (VCE = Rated VCES, VEB = 0) (TC = 125C) Collector Cutoff Current (VCE = 500 V, VEB = 0) (TC = 125C) Emitter Cutoff Current (VEB = 9.0 Vdc, IC = 0) (1) Pulse Test: Pulse Width = 5.0 ms, Duty Cycle 10%. (2) Proper strike and creepage distance must be provided. Designer's and SWITCHMODE are trademarks of Motorola, Inc.
Designer's Data for "Worst Case" Conditions -- The Designer's Data Sheet permits the design of most circuits entirely from the information presented. SOA Limit curves -- representing boundaries on device characteristics -- are given to facilitate "worst case" design. Preferred devices are Motorola recommended choices for future use and best overall value.
Symbol
Min
Typ
Max
Unit
VCEO(sus) ICEO ICES
400 -- -- -- -- --
-- -- -- -- -- --
-- 100 100 500 100 100
Vdc Adc Adc
IEBO
Adc (continued)
REV 1
(c) Motorola, Inc. 1995 Motorola Bipolar Power Transistor Device Data
1
BUL44 BUL44F
ELECTRICAL CHARACTERISTICS -- continued (TC = 25C unless otherwise noted)
Characteristic ON CHARACTERISTICS Base-Emitter Saturation Voltage (IC = 0.4 Adc, IB = 40 mAdc) (IC = 1.0 Adc, IB = 0.2 Adc) Collector-Emitter Saturation Voltage (IC = 0.4 Adc, IB = 40 mAdc) (IC = 1.0 Adc, IB = 0.2 Adc) DC Current Gain (IC = 0.2 Adc, VCE = 5.0 Vdc) (IC = 0.4 Adc, VCE = 1.0 Vdc) (IC = 1.0 Adc, VCE = 1.0 Vdc) (IC = 10 mAdc, VCE = 5.0 Vdc) DYNAMIC CHARACTERISTICS Current Gain Bandwidth (IC = 0.5 Adc, VCE = 10 Vdc, f = 1.0 MHz) Output Capacitance (VCB = 10 Vdc, IE = 0, f = 1.0 MHz) Input Capacitance (VEB = 8.0 V) (IC = 0.4 Adc IB1 = 40 mAdc VCC = 300 V) (IC = 1.0 Adc IB1 = 0.2 Adc VCC = 300 V) 1.0 s 3.0 s 1.0 s 3.0 s (TC = 125C) (TC = 125C) (TC = 125C) (TC = 125C) ton toff ton toff fT COB CIB -- -- -- -- -- -- -- -- -- -- -- 13 38 380 2.5 2.7 1.3 1.15 3.2 7.5 1.25 1.6 -- 60 600 -- -- -- -- -- -- -- -- MHz pF pF VBE(sat) VCE(sat) (TC = 125C) (TC = 125C) hFE (TC = 125C) (TC = 125C) (TC = 125C) -- -- -- -- -- -- 14 -- 12 12 8.0 7.0 10 0.85 0.92 0.20 0.20 0.25 0.25 -- 32 20 20 14 13 22 1.1 1.25 0.5 0.5 0.6 0.6 -- 34 -- -- -- -- -- -- Vdc Vdc Symbol Min Typ Max Unit
Dynamic Saturation Voltage: Determined 1.0 s and 3.0 s respectively after rising IB1 reaches 90% of final IB1
VCE(dsat)
Vdc
SWITCHING CHARACTERISTICS: Resistive Load (D.C. 10%, Pulse Width = 20 s) Turn-On Time Turn-Off Time Turn-On Time Turn-Off Time (IC = 0.4 Adc, IB1 = 40 mAdc IB2 = 0.2 Adc, VCC = 300 V) (IC = 0.4 Adc, IB1 = 40 mAdc IB2 = 0.2 Adc, VCC = 300 V) (IC = 1.0 Adc, IB1 = 0.2 Adc IB1 = 0.5 Adc, VCC = 300 V) (IC = 1.0 Adc, IB1 = 0.2 Adc IB2 = 0.5 Adc, VCC = 300 V) (IC = 0.4 Adc, IB1 = 40 mAdc IB2 = 0.2 Adc) (TC = 125C) (TC = 125C) (TC = 125C) (TC = 125C) -- -- -- -- -- -- -- -- 40 40 1.5 2.0 85 85 1.75 2.10 100 -- 2.5 -- 150 -- 2.5 -- ns s ns s
SWITCHING CHARACTERISTICS: Inductive Load (Vclamp = 300 V, VCC = 15 V, L = 200 H) Fall Time Storage Time (TC = 125C) Crossover Time (TC = 125C) Fall Time Storage Time (TC = 125C) Crossover Time (TC = 125C) Fall Time Storage Time (TC = 125C) Crossover Time (TC = 125C) tc (IC = 0.8 Adc, IB1 = 160 mAdc IB2 = 160 mAdc) (TC = 125C) tfi tsi tc (IC = 1.0 Adc, IB1 = 0.2 Adc IB2 = 0.5 Adc) (TC = 125C) tfi tsi tc (TC = 125C) tfi tsi -- -- -- -- -- -- -- -- -- -- -- -- 70 -- 2.6 -- -- -- 125 120 0.7 0.8 110 110 110 120 1.7 2.25 180 210 -- 180 -- 4.2 190 350 200 -- 1.25 -- 200 -- 175 -- 2.75 -- 300 -- 170 -- 3.8 -- 300 -- ns s ns ns s ns ns s ns
2
Motorola Bipolar Power Transistor Device Data
BUL44 BUL44F
r
TYPICAL STATIC CHARACTERISTICS
100 VCE = 1 V TJ = 125C hFE, DC CURRENT GAIN hFE, DC CURRENT GAIN TJ = 25C 10 TJ = 125C TJ = 25C TJ = - 20C 100 VCE = 5 V
10
1.0 0.01
0.1 1.0 IC, COLLECTOR CURRENT (AMPS)
10
1.0 0.01
0.1 1.0 IC, COLLECTOR CURRENT (AMPS)
10
Figure 1. DC Current Gain at 1 Volt
Figure 2. DC Current Gain at 5 Volts
2.0 TJ = 25C VCE , VOLTAGE (VOLTS) VCE , VOLTAGE (VOLTS)
10
IC/IB = 10 1.0 IC/IB = 5
1.0 2A
1.5 A 1A 0.4 A IC = 0.2 A 0 1.0 10 100 IB, BASE CURRENT (mA)
0.1 TJ = 25C TJ = 125C
1000
0.01 0.01
0.1
1.0
10
IC, COLLECTOR CURRENT (AMPS)
Figure 3. Collector Saturation Region
Figure 4. Collector-Emitter Saturation Voltage
1.2 1.1 VBE , VOLTAGE (VOLTS) C, CAPACITANCE (pF) 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.01 TJ = 125C IC/IB = 5 IC/IB = 10 0.1 1.0 10 TJ = 25C
1000 CIB TJ = 25C f = 1 MHz
100
COB 10
1.0 1.0
IC, COLLECTOR CURRENT (AMPS)
10 VCE, COLLECTOR-EMITTER VOLTAGE (VOLTS)
100
Figure 5. Base-Emitter Saturation Region
Figure 6. Capacitance
Motorola Bipolar Power Transistor Device Data
3
BUL44 BUL44F
TYPICAL SWITCHING CHARACTERISTICS (IB2 = IC/2 for all switching)
300 250 200 t, TIME ( s) t, TIME (ns) IC/IB = 10 150 IC/IB = 5 100 50 0 0.2 TJ = 25C TJ = 125C 0.4 0.6 0.8 1.0 1.2 1.4 1.6 IC, COLLECTOR CURRENT (AMPS) 1.8 2.0 IB(off) = IC/2 VCC = 300 V PW = 20 s 6.0 5.0 4.0 3.0 2.0 1.0 0 0.2 IC/IB = 10 0.4 0.6 0.8 1.0 1.2 1.4 1.6 IC, COLLECTOR CURRENT (AMPS) 1.8 2.0 TJ = 25C TJ = 125C IC/IB = 5 IB(off) = IC/2 VCC = 300 V PW = 20 s
Figure 7. Resistive Switching, ton
Figure 8. Resistive Switching, toff
2500 IC/IB = 5 2000 t, TIME (ns) IB(off) = IC/2 VCC = 15 V VZ = 300 V LC = 200 H
2.0 TJ = 25C TJ = 125C t si , STORAGE TIME (s) 1.5 IC = 1 A IB(off) = IC/2 VCC = 15 V VZ = 300 V LC = 200 H
1500
1000
1.0
500 0 0.4 IC/IB = 10 0.8 1.2 1.6 2.0 IC, COLLECTOR CURRENT (AMPS) TJ = 25C TJ = 125C IC = 0.4 A 2.4 0.5 5.0 6.0 7.0 8.0 9.0 10 11 12 hFE, FORCED GAIN 13 14 15
Figure 9. Inductive Storage Time, tsi
Figure 10. Inductive Storage Time
250
200 IB(off) = IC/2 VCC = 15 V VZ = 300 V LC = 200 H tc
200
tc 150 t, TIME (ns)
t, TIME (ns)
150
tfi
100 IB(off) = IC/2 VCC = 15 V VZ = 300 V LC = 200 H 0.8 1.2 1.6 2.0 IC, COLLECTOR CURRENT (AMPS)
100 50 0 0.4
tfi
TJ = 25C TJ = 125C 2.4
50 0.4
TJ = 25C TJ = 125C 0.8 1.2 1.6 2.0 IC, COLLECTOR CURRENT (AMPS) 2.4
Figure 11. Inductive Switching, tc and tfi IC/IB = 5
Figure 12. Inductive Switching, tc and tfi IC/IB = 10
4
Motorola Bipolar Power Transistor Device Data
BUL44 BUL44F
TYPICAL SWITCHING CHARACTERISTICS (IB2 = IC/2 for all switching)
170 160 150 t fi , FALL TIME (ns) 140 130 120 110 100 90 80 5.0 6.0 TJ = 25C TJ = 125C 7.0 8.0 9.0 10 11 12 hFE, FORCED GAIN 13 14 15 IC = 1 A IC = 0.4 A IB(off) = IC/2 VCC = 15 V VZ = 300 V LC = 200 H 190 170 t c , CROSSOVER TIME (ns) 150 130 IC = 0.4 A 110 90 70 50 5.0 6.0 TJ = 25C TJ = 125C 7.0 8.0 9.0 10 11 12 hFE, FORCED GAIN 13 14 15 IC = 1 A IB(off) = IC/2 VCC = 15 V VZ = 300 V LC = 200 H
Figure 13. Inductive Fall Time
Figure 14. Inductive Crossover Time
GUARANTEED SAFE OPERATING AREA INFORMATION
10 IC, COLLECTOR CURRENT (AMPS) DC (BUL44) 1.0 DC (BUL44F) 5 ms 1 ms 50 s 10 s 2.5 IC, COLLECTOR CURRENT (AMPS) 1 s TC 125C GAIN 4 LC = 500 H
2.0
Extended SOA
1.5
1.0
0.1
-5 V
0.5 -1.5 V 0V 0 100 200 300 400 500 600 VCE, COLLECTOR-EMITTER VOLTAGE (VOLTS) 700
0.01 10
100 VCE, COLLECTOR-EMITTER VOLTAGE (VOLTS)
1000
0
Figure 15. Forward Bias Safe Operating Area
Figure 16. Reverse Bias Switching Safe Operating Area There are two limitations on the power handling ability of a transistor: average junction temperature and second breakdown. Safe operating area curves indicate IC-VCE limits of the transistor that must be observed for reliable operation; i.e., the transistor must not be subjected to greater dissipation than the curves indicate. The data of figure 15 is based on TC = 25C; TJ(PK) is variable depending on power level. Second breakdown pulse limits are valid for duty cycles to 10% but must be derated when TC > 25C. Second breakdown limitations do not derate the same as thermal limitations. Allowable current at the voltages shown on figure 15 may be found at any case temperature by using the appropriate curve on figure 17. TJ(PK) may be calculated from the data in figure 20 and 21. At any case temperatures, thermal limitations will reduce the power than can be handled to values less than the limitations imposed by second breakdown. For inductive loads, high voltage and current must be sustained simultaneously during turn-off with the base-to-emitter junction reverse-biased. The safe level is specified as a reverse- biased safe operating area (Figure 16). This rating is verified under clamped conditions so that the device is never subjected to an avalanche mode. 5
1.0 SECOND BREAK- DOWN DERATING
POWER DERATING FACTOR
0.8
0.6 THERMAL DERATING
0.4
0.2
0 20
40
120 60 80 100 TC, CASE TEMPERATURE (C)
140
160
Figure 17. Forward Bias Power Derating
Motorola Bipolar Power Transistor Device Data
BUL44 BUL44F
5 4 3 2 1 VOLTS 0 -1 -2 -3 -4 -5 0 IB 1 2 90% IB 1 s 3 s 3 4 TIME 5 6 7 8 VCE dyn 1 s dyn 3 s 10 9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 TIME 5 6 7 8 IB 90% IB1 VCLAMP 10% VCLAMP IC tsi tc 10% IC 90% IC tfi
Figure 18. Dynamic Saturation Voltage Measurements
Figure 19. Inductive Switching Measurements
+15 V 1 F 100 3W MTP8P10 100 F VCE PEAK MTP8P10 MPF930 MUR105 +10 V MPF930 A 50 MJE210 COMMON 500 F 150 3W MTP12N10 IB2 RB2 V(BR)CEO(sus) L = 10 mH RB2 = VCC = 20 VOLTS IC(pk) = 100 mA INDUCTIVE SWITCHING L = 200 H RB2 = 0 VCC = 15 VOLTS RB1 SELECTED FOR DESIRED IB1 RBSOA L = 500 H RB2 = 0 VCC = 15 VOLTS RB1 SELECTED FOR DESIRED IB1 Iout IB RB1 VCE IB1 IC PEAK
150 3W
1 F -Voff
Table 1. Inductive Load Switching Drive Circuit
6
Motorola Bipolar Power Transistor Device Data
BUL44 BUL44F
TYPICAL THERMAL RESPONSE
1.0 0.5 r(t) TRANSIENT THERMAL RESISTANCE (NORMALIZED)
0.2 0.01 0.1 0.05 0.01 0.02 SINGLE PULSE P(pk) t1 t2 DUTY CYCLE, D = t1/t2 0.01 0.01 0.1 1.0 t, TIME (ms) 10 100 1000 RJC(t) = r(t) RJC D CURVES APPLY FOR POWER PULSE TRAIN SHOWN READ TIME AT t1 TJ(pk) - TC = P(pk) RJC1(t)
Figure 20. Typical Thermal Response (ZJC(t)) for BUL44
1.0 0.5 r(t) TRANSIENT THERMAL RESISTANCE (NORMALIZED)
0.2 0.1 0.1 0.05
P(pk) t1 t2 DUTY CYCLE, D = t1/t2
RJC(t) = r(t) RJC D CURVES APPLY FOR POWER PULSE TRAIN SHOWN READ TIME AT t1 TJ(pk) - TC = P(pk) RJC1(t)
SINGLE PULSE 0.01 0.01 0.1 1.0 t, TIME (ms) 10 100 1000
Figure 21. Typical Thermal Response (ZJC(t)) for BUL44F
Motorola Bipolar Power Transistor Device Data
7
BUL44 BUL44F
TEST CONDITIONS FOR ISOLATION TESTS*
MOUNTED FULLY ISOLATED PACKAGE LEADS MOUNTED FULLY ISOLATED PACKAGE LEADS MOUNTED FULLY ISOLATED PACKAGE LEADS
CLIP
CLIP
0.107 MIN
0.107 MIN
HEATSINK 0.110 MIN Figure 22a. Screw or Clip Mounting Position for Isolation Test Number 1
HEATSINK
HEATSINK
Figure 22b. Clip Mounting Position for Isolation Test Number 2
Figure 22c. Screw Mounting Position for Isolation Test Number 3
* Measurement made between leads and heatsink with all leads shorted together.
MOUNTING INFORMATION**
4-40 SCREW PLAIN WASHER
CLIP
HEATSINK COMPRESSION WASHER NUT HEATSINK
Figure 23a. Screw-Mounted
Figure 23b. Clip-Mounted
Figure 23. Typical Mounting Techniques for Isolated Package
Laboratory tests on a limited number of samples indicate, when using the screw and compression washer mounting technique, a screw torque of 6 to 8 in . lbs is sufficient to provide maximum power dissipation capability. The compression washer helps to maintain a constant pressure on the package over time and during large temperature excursions. Destructive laboratory tests show that using a hex head 4-40 screw, without washers, and applying a torque in excess of 20 in . lbs will cause the plastic to crack around the mounting hole, resulting in a loss of isolation capability. Additional tests on slotted 4-40 screws indicate that the screw slot fails between 15 to 20 in . lbs without adversely affecting the package. However, in order to positively ensure the package integrity of the fully isolated device, Motorola does not recommend exceeding 10 in . lbs of mounting torque under any mounting conditions.
** For more information about mounting power semiconductors see Application Note AN1040.
8
Motorola Bipolar Power Transistor Device Data
BUL44 BUL44F
PACKAGE DIMENSIONS
-T- B
4
SEATING PLANE
F T S
C
NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION Z DEFINES A ZONE WHERE ALL BODY AND LEAD IRREGULARITIES ARE ALLOWED. DIM A B C D F G H J K L N Q R S T U V Z INCHES MIN MAX 0.570 0.620 0.380 0.405 0.160 0.190 0.025 0.035 0.142 0.147 0.095 0.105 0.110 0.155 0.018 0.025 0.500 0.562 0.045 0.060 0.190 0.210 0.100 0.120 0.080 0.110 0.045 0.055 0.235 0.255 0.000 0.050 0.045 --- --- 0.080 MILLIMETERS MIN MAX 14.48 15.75 9.66 10.28 4.07 4.82 0.64 0.88 3.61 3.73 2.42 2.66 2.80 3.93 0.46 0.64 12.70 14.27 1.15 1.52 4.83 5.33 2.54 3.04 2.04 2.79 1.15 1.39 5.97 6.47 0.00 1.27 1.15 --- --- 2.04
Q
123
A U K
H Z L V G D N R J
STYLE 1: PIN 1. 2. 3. 4. BASE COLLECTOR EMITTER COLLECTOR
BUL44 CASE 221A-06 TO-220AB ISSUE Y
-T- F Q A
123
SEATING PLANE NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. DIM A B C D F G H J K L N Q R S U INCHES MIN MAX 0.621 0.629 0.394 0.402 0.181 0.189 0.026 0.034 0.121 0.129 0.100 BSC 0.123 0.129 0.018 0.025 0.500 0.562 0.045 0.060 0.200 BSC 0.126 0.134 0.107 0.111 0.096 0.104 0.259 0.267 MILLIMETERS MIN MAX 15.78 15.97 10.01 10.21 4.60 4.80 0.67 0.86 3.08 3.27 2.54 BSC 3.13 3.27 0.46 0.64 12.70 14.27 1.14 1.52 5.08 BSC 3.21 3.40 2.72 2.81 2.44 2.64 6.58 6.78
-B-
C S U
H K -Y-
STYLE 2: PIN 1. BASE 2. COLLECTOR 3. EMITTER
G N L D
3 PL M
J R
0.25 (0.010)
B
M
Y
BUL44F CASE 221D-02 (ISOLATED TO-220 TYPE) ISSUE D
Motorola Bipolar Power Transistor Device Data
9
BUL44 BUL44F
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. "Typical" parameters can and do vary in different applications. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer.
How to reach us: USA / EUROPE: Motorola Literature Distribution; P.O. Box 20912; Phoenix, Arizona 85036. 1-800-441-2447 MFAX: RMFAX0@email.sps.mot.com - TOUCHTONE (602) 244-6609 INTERNET: http://Design-NET.com
JAPAN: Nippon Motorola Ltd.; Tatsumi-SPD-JLDC, Toshikatsu Otsuki, 6F Seibu-Butsuryu-Center, 3-14-2 Tatsumi Koto-Ku, Tokyo 135, Japan. 03-3521-8315 HONG KONG: Motorola Semiconductors H.K. Ltd.; 8B Tai Ping Industrial Park, 51 Ting Kok Road, Tai Po, N.T., Hong Kong. 852-26629298
10
Motorola Bipolar Power Transistor Device Data
*BUL44/D*
BUL44/D


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